July 12, 2024

Check the Quality of Screen Printed Shirts

screen printed shirts
Do you want to know how to check the quality of screen printed shirts then you are at the right place. This article will provide you the necessary information.

Investing in custom screen printed shirts is a popular choice for businesses, events, and personal projects. However, ensuring the quality of these shirts is crucial to achieving a professional look and long-lasting wear. If you want to know how to check the quality of custom screen printed shirts then you are at the right place. As we provide screen printing in Dallas and if you search for custom t shirt screen printing near me then you will find us on top. Here’s a comprehensive guide on how to check the quality of custom screen printed shirts.

1. Material Quality

a. Fabric Type:

  • The type of fabric used for the shirts significantly impacts the overall quality and durability. Common materials include cotton, polyester, and blends. High-quality cotton, such as ringspun or combed cotton, is softer and more durable.
  • Check for the fabric weight; a medium-weight fabric (around 5-6 ounces) is usually ideal for both durability and comfort.

b. Fabric Finish:

  • The fabric should have a smooth, even finish without any irregularities or imperfections. A smooth surface provides a better base for printing and ensures a cleaner print.
  • Look for pre-shrunk fabrics to avoid significant shrinkage after washing, which can distort the print.

c. Fabric Integrity:

  • Check the integrity of the fabric by stretching it lightly in different directions. The fabric should return to its original shape without any warping or permanent stretching.

2. Print Quality

a. Print Alignment:

  • The alignment of the print on the shirt is critical. The design should be centered and positioned correctly according to the specifications. Misaligned prints can appear unprofessional.
  • Use a ruler or measuring tape to ensure the accuracy of the placement. Compare it against the design mock-up provided by the printing service.

b. Print Sharpness and Detail:

  • High-quality screen printing should produce sharp, clear lines and details. Inspect the edges of the print for any blurriness or fuzziness, which indicates poor print quality.
  • Pay close attention to intricate parts of the design to ensure that fine details are rendered accurately.

c. Color Accuracy and Consistency:

  • The colors of the print should closely match the intended design. Compare the printed shirt to the original artwork or digital proof to check for color accuracy.
  • Ensure that the colors are consistent across all shirts in the order, with no noticeable variations in shade or tone.

d. Ink Quality and Coverage:

  • The ink should be evenly distributed without any thin spots or gaps. High-quality screen printing uses sufficient ink to ensure vibrant, opaque colors.
  • Check for areas where the ink may have pooled or smudged, which indicates poor application.

3. Durability

a. Stretch Test:

  • Perform a stretch test by gently pulling the fabric around the printed area. The print should stretch with the fabric without cracking or peeling. This indicates that the ink has properly bonded with the material.
  • If the print shows signs of cracking or breaking apart, it suggests low-quality ink or improper curing.

b. Wash Test:

  • Washing a sample shirt can provide insights into the print’s durability. Follow the washing instructions provided and observe how the print holds up after several washes.
  • A high-quality screen print should withstand multiple washes without significant fading, peeling, or cracking.

c. Heat and Sunlight Exposure:

  • Expose a sample shirt to heat and sunlight to test the durability of the print. High-quality prints should resist fading and degradation when subjected to normal environmental conditions.

4. Feel and Flexibility

a. Hand Feel:

  • The print should have a smooth hand feel, blending seamlessly with the fabric. Rough or stiff prints indicate excessive ink or improper curing.
  • High-quality prints maintain the softness and flexibility of the fabric, ensuring comfort for the wearer.

b. Breathability:

  • Screen printed shirts should remain breathable, especially in large print areas. Thick, heavy prints can restrict airflow, making the shirt uncomfortable to wear.
  • Ensure that the print does not significantly alter the fabric’s natural properties.

5. Consistency Across Orders

a. Batch Consistency:

  • For bulk orders, consistency is key. Each shirt should exhibit the same level of quality in terms of print alignment, color accuracy, and overall finish.
  • Inspect random samples from the batch to verify consistency and uniformity across all items.

b. Supplier Reliability:

  • Work with reputable suppliers known for their quality control standards. Reliable suppliers should provide consistent quality across multiple orders and be willing to address any issues that arise.
  • Request references or read reviews from other customers to gauge the supplier’s reliability and track record.

6. Overall Construction Quality

a. Stitching and Seams:

  • Inspect the stitching and seams of the shirts. High-quality shirts will have even, secure stitching without loose threads or gaps.
  • Reinforced seams, particularly at stress points like the shoulders and sides, contribute to the shirt’s durability and longevity.

b. Labels and Tags:

  • Check the quality of labels and tags. They should be securely attached and provide clear, accurate information about the fabric composition and care instructions.
  • Consider the placement and feel of the labels to ensure they do not cause discomfort to the wearer.

7. Customer Feedback and Testing

a. Gather Feedback:

  • Collect feedback from customers who have worn and washed the shirts. Their experiences can provide valuable insights into the shirt’s comfort, fit, and print durability.
  • Use this feedback to identify any recurring issues and address them with your supplier or printing service.

b. Conduct Wear Tests:

  • Conduct wear tests by having team members or trusted individuals wear and wash the shirts over an extended period. Monitor the print and fabric condition to assess long-term quality.
  • Document any changes in the print or fabric and use this information to make informed decisions about future orders.


Ensuring the quality of custom screen printed shirts involves a thorough inspection of the material, print, durability, feel, and consistency. By paying attention to these factors, you can achieve professional-looking shirts that are comfortable, durable, and visually appealing. Whether for business, events, or personal use, investing time in quality control will result in a product that meets your expectations and serves its purpose effectively. With careful consideration and attention to detail, you can ensure that your custom screen printed shirts are of the highest quality, providing satisfaction to both you and your customers.